tracking a conveyor belt

With automatic control Extra band packaging Roller with rubber Pivot roller on load side Combination of belt sensor and shaft rotating roller Following the manufacturers recommended maintenance schedule will also help keep the conveyor and its belt in good working order. If your business relies on conveyor belts, you want them to be up and running when you need them. At Flexco, we pride ourselves on helping you - and your belt conveyor system work better than ever before. These rollers should be adjusted to help track the belt. The Flexco line of conveyor belt tracking systems and trainers use a combination of friction and tension to correct alignment issues and avoid forces that can damage your conveyor belt and structure. Our unique Pivot and Tilt technology is used in many of our designs to respond and compensate immediately to belt misalignment. Often an idler pulley but can be driven in some cases. Please wait while we gather your results. If you have reason to think this may be the problem, remove the belt and lay it out flat to see if it looks straight. As the belt grips onto the central area and the roller pulley continues to turn the belt is re-aligned centrally. Each of these parts play a role in ensuring correct belt conveyor tracking. Understanding the root cause is key to effectively correcting the issue. If the belt begins to go off centre for any reason, the crowned pulley will naturally guide the belt back into the centre. Once the snub roller has been adjusted, remember to re-tighten the bolts so the snub roller stays in the new, adjusted position. , and Printing & Publishing. Conveyor belts fall into two very distinct categories: 1) Positive Drive Conveyor Belts Repeat the above steps with the rest of the snub rollers. Belt tracking measures can be quite basic, they're used to maintain a correctly aligned belt in position. Its not uncommon for belts to be cut incorrectly at the factory. The intermediates are the sections of conveyor between the infeed and the outfeed. Belt Positioners, Trackers, and Trainers - Flexco , Paper Understanding belt tracking, being able to identify the root cause, along with common tracking issues and what causes them, can prevent long-term critical damage to your conveyor equipment. Automatic Belt Trackers Eckels-Bilt This can result in costly downtime should a belt need to be replaced and a spare one is not on-hand. Conveyor belt tracking is the ability to control and maintain the desired path of a belt and is often an indicator of the systems health. The people of Flexco are committed to applying superior knowledge and products to make your belt conveyor operation as productive as possible. BELT TRACKING PRODUCTS - PPI-We keep it moving Our support program is also readily available to provide around the clock assistance, 24 hours a day, seven days a week, for mission critical operations. With a rubber mallet gently tap the bolts in the direction you need the belt to move. Fortunately, tracking your new belt is easy. Proximity switch logs when the unit is activated, Safe online incremental conveyor belt tracking. Now that the belt has been properly aligned and tracked, tighten down the hardware the side plates and the adjusting screw. Even the slightest movement or change in a conveyor operation could cause a belt to mistrack. When installing a new belt there can often be tracking issues, these require adjustments to counter any tracking problems to ensure the conveyor maintains optimal performance. The process of bringing the belt back to the central path is known as conveyor belt tracking. Records assist in understanding your conveyor and making daily efforts to meet best practices. Glide Tracker - Conveyor Belt Tracking System - Smiley Monroe Contact us today to find out more about how we can help. Resource Library Access to Product Literature, Instructions, Video, & More. Bringing in air where there is none is cost prohibitive to many. Continue making minor adjustments as necessary. PROK accessories and frames for guiding and tracking. In this brief guide to conveyor belt tracking, we explain what tracking is, why it matters, and how to do it correctly. Conveyor belt tracker - All industrial manufacturers - DirectIndustry (PDF) Conveyor visual tracking using robot vision - ResearchGate We use cookies to improve your website experience. A basic belt conveyor tracking adjustment involves gradually repositioning the pulleys to aid the belt in realigning. The design and construction of these three components are critical to ensure safe and efficient belt tracking. Material Handling Products carrying the Mineline name are proven to work even where other products have failed. But these issues are preventable. They create impactful efficiencies. It is best practice to do any belt tracking adjustments whilst the belt conveyor is running. Concave in shape, the idler's side guide rollers restrain the belt from running up and over the conveyor. Thanks to this helpful article, I'll be sure to tell him that it will be much better if he consults a trusted mobile conveyor manufacturing company as they can provide more information about their services. When tracking conveyor belts, there are steps you can take to maintain your conveyor belts as well as steps you should take when there are issues with conveyor tracking. Frequently, I find myself on jobsites where an installer or maintenance technicians first intuition is to track the conveyor belt by steering the end pulley. Scott enjoys traveling and spending time with his family. He has 20 years of Maintenance and Engineering experience across multiple disciplines. There are a two different types of conveyor tracking systems that work best: Belt Positioner - A belt positioner is used when a conveyor belt mistracks to one side of the belt. At Flexco, we pride ourselves on helping you - and your belt conveyor system work better than ever before. For example if the belt is travelling left, slightly increase the tension on the left side. The taper ideally should be very gradual, as you can imagine any angular parts the belt will run over could cause damage to the belt. Guidance profiles General rules Need to consider: 5. Our unique Pivot and Tilt technology is used in many of our designs to respond and compensate immediately to conveyor belt misalignment. We are demonstrating on a standard belted conveyor in this case a low profile light duty belted conveyor we built for a client. Conveyor belt tracking is the process of aligning and controlling a conveyor belt so that it follows the desired path. Most conveyor belt manufacturers assume some method of roller crowning will be used to aide in belt tracking. Sometimes conveyor belt installers will steer the end pulley to track the conveyor belt. When standard products just won't do. The Tracker works where other belt training devices fail to reduce edge damage, prevent spillage and extend belt life. Run the belt until it has done a full cycle around the conveyor so it can adjust. You can watch the video, or read below. The Martin Tracker provides immediate, continuous precision adjustment of wandering conveyor belts. Self-Aligning Idler | Maintain Belt Tracking | Superior Industries We partner with you to select the right products and get the best possible performance from your belt conveyor system. Highly resistant to abrasions and tears, the POSITIVEBELT offers extended durability. Friction drive belt conveyors rely on the friction between the underside of the belt and the surface of the drive pulley to propel the belt forward. To facilitate the friction, the bottom surface structure of the belt may vary from the upper surface. Intermediates are sometimes referred to as the conveyor frame. The intermediate provides structural integrity to the conveyor as well as the main surface that the belt travels upon. Retain Records and learn from the process. Tracking a Conveyor Belt. Conveyor belt tracking is the ability to control and maintain the desired path of a belt and is often an indicator of the system's health. The top surface of the belt can be smooth or raised, coated or non-coated, or it can have a rough-top. It should be noted that often tracking problems are multifaceted with more than one cause, poor correction of tracking will also compound problems leading to high belt wear. Eliminate Problems Methodically to identify the root cause. Mis-tracking conveyor belts means downtime for your conveyor systems, and no matter what industry you are in, downtime means lost money. Conveyor Belt Tracking & Tensioning | Royal Conveyors - YouTube We have been making conveyors since 2014 and we offer a wide range of options. Regardless of the belt material or where the drive is positioned on the conveyor, at the end or in the center, the design and build of the conveyor frame, including its rollers, is a fundamental element in ensuring belt tracking efficiency. Learn about our cookie policy. A snub pulley increases a drive pulleys traction by increasing the wrap angle. Tying up tracking frames is also done during isolation. PROK also keeps an in-depth record of the operations and subsequent maintenance changes, an on-site technician can evaluate these details and provide suggested maintenance plans whilst ensuring components are stocked and available to the customer. As mentioned above, usually a belt will follow a path moving towards the edge of the roller it meets first. Often V shaped, though other shapes are sometimes used. Factors that can effect belt tracking include: As a rule, the belt moves to the side of the pulley or idler that it first comes into contact with. Reasons and counter-actions are known, however, the cause of mistracking and the effect on the belt.
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